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This wireless steel monitoring solution, from MISTRAS’ partner Villari, provides a simpler, safer, and more cost-effective alternative to traditional NDT or aerial platforms.
Traditional methods to detect fatigue cracking in steel assets present a multitude of challenges: infrequent manual inspections, extra personnel on-site, longer downtime, and higher costs. But it doesn’t have to be this way.

MISTRAS Group (via our partner, Villari) offers continuous visibility into fatigue and crack growth through a globally-certified wireless crack-detection system for steel structures.
This advanced monitoring system detects both new and growing cracks in steel structures through permanently-installed sensor probes on your assets. Once installed by MISTRAS, the system takes care of the rest. With real-time, automated sensor monitoring multiple times a day, operators can significantly reduce manual inspections, and identify and flag potential issues before they become costly problems.

Protect Critical Assets
Detect cracks long before they become problems. The system continuously monitors for surface and subsurface damage, extending asset lifespan and ensuring structural integrity.
Save Time, Stay on Schedule
Continuous, automated monitoring minimizes time-consuming manual inspections, helping you detect cracks early and reduce potential downtime.
Safe, Remote Monitoring
The permanently-installed sensor system minimizes the need for climbs, confined-space entry, or shutdowns.
Easy Installation, Handled by MISTRAS
From setup to system activation, MISTRAS handles the entire installation process. Once in place, the system runs automatically, with minimal ongoing maintenance or manual oversight required.
Lower Costs Through Efficiency
Continuous monitoring reduces inspection frequency, travel, and labor costs while preventing expensive repairs through early crack detection and data-driven insights.
The Villari System provides crack detection to a variety of industries with heavily loaded steel structures.
Don’t see your industry listed? Let’s talk. Our team is ready to discuss whether the Villari System is the right fit for your steel asset’s application.