API Inspection Services

Schedule expert consultation

Certified API inspection services for pressure vessels, piping, storage tanks, and process facilities

Regulatory compliance in process industries is not optional, and falling short of API standards carries consequences far beyond paperwork.  Non-compliant assets operating beyond their safe inspection intervals, undetected corrosion in critical piping systems, or pressure vessels without current Fitness-for-Service evaluations all create operational, safety, and legal risks that compound over time.

MISTRAS provides certified API inspection services across the full range of American Petroleum Institute codes. We deploy hundreds of certified inspectors across oil and gas, refining, petrochemical, and process industry facilities, supporting both planned turnaround events and ongoing evergreen inspection programs. With inspectors certified across API 510, 570, 653, 571, 577, 580, 936, and 1169, MISTRAS brings the depth of expertise and scale of resources to meet compliance requirements on any asset, in any facility, anywhere.

API codes and inspection services

API 510 governs the in-service inspection, rating, repair, and alteration of pressure vessels used in the petroleum and chemical process industries. MISTRAS certified API 510 inspectors conduct comprehensive assessments to identify internal and external corrosion, erosion, cracking, weld flaws, wall thinning, and other metallurgical discontinuities. Fitness-for-Service (FFS) evaluations and corrosion rate calculations support run, repair, or replace decisions, helping keep vessels in compliant operation between inspection intervals.

API 570 covers the inspection, repair, alteration, and re-rating of in-service metallic piping systems in the petroleum refining and chemical process industries. MISTRAS API 570 certified inspectors assess piping circuits for wall thinning, flow-accelerated corrosion, corrosion under insulation (CUI), cracking, and other integrity threats. The findings give operators the data they need to maintain mechanical integrity compliance and manage inspection intervals through risk-based approaches. 

API 653 defines the requirements for the inspection, repair, alteration, and reconstruction of aboveground storage tanks (ASTs) built to API 650. MISTRAS API 653 inspectors assess tank shells, floors, annular rings, and roofs to identify corrosion, wall thinning, leakage, and structural defects. Where possible, MISTRAS performs non-intrusive inspections to assess tank condition without requiring entry, draining, or shutdown, minimizing cost and disruption to operations.

API 571 identifies and describes the damage mechanisms that affect fixed equipment in the refining and petrochemical industries, including HTHA, sulfidation, stress corrosion cracking, hydrogen embrittlement, and others. MISTRAS applies API 571 knowledge to target inspection programs toward the damage mechanisms most likely to impact specific assets and operating environments, thereby improving the effectiveness of inspection spend and reducing the risk of unexpected failures. 

API 577 provides guidance on welding processes, inspection techniques, and metallurgical considerations for the refining and chemical industries. MISTRAS certified API 577 inspectors support quality assurance during construction, repair, and turnaround activities. They review weld procedures, monitor weld execution, and verify that welded repairs and alterations meet applicable code requirements.

API 580 provides the framework for developing and implementing Risk-Based Inspection (RBI) programs for fixed equipment. MISTRAS uses API 580 methodology to help operators prioritize inspection resources based on the probability and consequence of failure. This directs effort toward high-risk assets while extending intervals for lower-risk equipment, reducing overall inspection costs while maintaining or improving safety and compliance outcomes.

API 936 covers the quality control requirements for refractory lining installation in vessels, reactors, and piping systems in the refining and petrochemical industries. MISTRAS API 936 certified inspectors monitor refractory installation and repair activities to verify that linings are applied correctly and meet the specified quality requirements. This helps protect the integrity of assets that depend on refractory for thermal and corrosion protection.

API 1169 sets the baseline inspection requirements for liquid and gas pipeline construction projects. MISTRAS deploys API 1169 certified inspectors to provide quality assurance oversight across welding, coating, backfill, and other construction activities.  The result is that new pipeline systems are built to specification and code.

Staffing, expertise, and scale

MISTRAS maintains a multinational pool of inspectors for API turnaround and inspection programs. Our inspection leads bring specialist knowledge spanning FCCU structures, crude and vacuum units, fluid and flexicokers, delayed cokers, CCR, ALKY, SRU, light ends, reforming, hydrocracking and hydrotreating, and chemical plant units.

Certifications held across the MISTRAS API inspector pool include API 510, 570, 653, 577, 571, 936, CWI, and others. That credentialing depth means we can staff complex, multi-disciplinary turnaround and ongoing inspection programs without resourcing gaps.

RBI program support

Risk-Based Inspection (RBI) programs are only as strong as the data behind them. MISTRAS' API inspection services integrate directly with RBI program development and maintenance. Field data and documentation verification gathered during inspections can feed directly into RBI software, keeping risk assessments current and ensuring inspection intervals and priorities reflect actual asset condition rather than fixed schedules.
 
Post-turnaround reporting from MISTRAS covers inspection activities, NDE percentages, modification records with unique Plant ID tracking numbers, future repair recommendations, and repair histories. Together, these records give RBI programs the documentation foundation they need to stay current between inspection cycles. Inspection data can be centralized in MISTRAS' Plant Condition Management Software (PCMS®) for ongoing analysis, reporting, and long-term asset management.

Find your solution

Whatever the challenge, we have the depth of expertise and breadth of solutions to deliver certainty.

Solve your most complex challenges

Partner with MISTRAS Field Services to inspect, access, and repair your critical assets. Contact our experts to define the integrated solution that maximizes your safety and operational uptime.

Schedule expert consultation