Chemical / Manufacturing

Be a step ahead

MISTRAS provides asset protection solutions to help manufacturing and process facilities operate as safely and efficiently as possible. With increased production rate requirements, losses from fixed or rotating equipment failures, corrosion, leaking, and other damage can occur at multiple points through the production process, driving maintenance cost, unplanned downtime, and lost product revenue. MISTRAS delivers integrated inspection, testing, consulting, maintenance, monitoring, and data solutions that help prevent unplanned stoppages and mitigate damage while supporting confident operational decisions.

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Specialized expertise across chemical and manufacturing operations

Addressing the unique risks, operating conditions, and performance demands of diverse process and production environments.

Protect line uptime and product safety with inspection and materials testing that catches defects early, reduces scrap/rework, and supports rapid root cause when issues emerge—across raw material inputs, in-process manufacturing, and safety-critical components

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Manage risk across complex process systems with integrity programs focused on corrosion, leakage, and degradation in tightly regulated operating environments. Comprehensive mechanical integrity (MI) and Process Safety Management (PSM) engineering, inspection, and data analysis solutions for high-risk plant facilities and assets.

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Ensure hygienic, compliant, and reliable operation of production equipment used in pharmaceutical and food processing environments, where contamination control, material integrity, and inspection quality are critical.

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Address extreme wear, abrasion, and mechanical stress affecting processing equipment. Early identification of degradation supports reliable throughput across underground, surface, and at-height assets while reducing safety risk in demanding mining environments.

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Improve uptime and reduce integrity risk in corrosive, high-temperature, mechanically-demanding systems by detecting corrosion/erosion and wear mechanisms early—supporting stable production and safer inspection in difficult access areas.

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Why MISTRAS

Integrated solutions

Inspection, testing, monitoring, and data delivered through a single, coordinated program.

Process expertise

Decades of experience supporting complex chemical and manufacturing operations.

Quality focus

Inspection and accredited laboratory services aligned with zero-defect and regulatory requirements.

Scalable support

Global reach with the ability to deploy skilled teams and ramp up laboratory testing volume as operations require.

Plant Condition Management Software (PCMS®) — Plant Condition Management Software (PCMS^®)

MISTRAS has demonstrated outstanding expertise and dedication, significantly enhancing our asset management and inspection processes. I am confident that their services will be equally valuable to other sites considering the implementation of the PCMS program.

Mechanical Integrity Supervisor at Global Chemicals Manufacturer

MISTRAS’ boiler tube leak detection system is the difference between a forced outage vs. a planned outage. We have saved our plant money by planning the repair instead of forcing the repair. It has been a huge success for us.

Plant System Owner at Large Electric Utility